Aec Colortronic MTF 3000 Series Granulator Manuel d'utilisateur

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Model MTF3030 & MTF3045
Granulators
Operation & Instruction Manual
We thank you for your purchase of a Colortronic granulator. We feel certain that you will
have excellent results with this machine, along with trouble-free operation.
When the machine arrives at your plant, inspect it carefully for shipping damage before
uncrating and immediately report any damage to your transportation company. All shipments
are F.O.B. South Attleboro, Massachusetts.
Colortronic warrants that its products shall be of the kind and quality quoted and no other
warranty except of title shall be implied. Our company shall repair or replace, at our
discretion, any manufactured item which is proved to be defective when shipped without
charge F.O.B. factory, within one (1) year after date of shipment. Claims for labor or
consequential damages will not be allowed.
Excluded from the above are knives, screens, and V-belts. Purchased items, including
electrical components, motors and etc., shall carry the warranty of the supplier and no
extension of that warranty will be allowed.
This warranty shall be voided if the machinery is used for other than its intended purpose or if
the machine has not received recommended maintenance attention.
Refer to this Operation, Service, and Maintenance Manual for assistance in installing and
maintaining a highly efficient machine. Questions regarding areas that are not covered in the
manual should be referred to the factory for reply.
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Résumé du contenu

Page 1 - Granulators

Model MTF3030 & MTF3045 Granulators Operation & Instruction Manual We thank you for your purchase of a Colortronic granulator. We feel cer

Page 2

2.6 Electrical Service Connections Carefully check the diagrams packed with the machine. All internal wiring has been done at the factory. All saf

Page 3

3.0 Pre-Operational Procedures 3.1 Scope This section contains the information required to carry out pre-operational procedures, and a checklist of

Page 4 - DANGER ΗΗΗΗΗΗ

3.3 Pre-Operational Checklist After all electrical and mechanical machine elements have been inspected and any defects corrected, the machine can be

Page 5 - SAFETY IS NO ACCIDENT

4.0 Electrical System Notes 4.1 Start-Up or Operation Problems Granulator will not start: Check all fuses. If blown, try to locate grounds or other

Page 6 - 1.0 Introduction

5.0 Operating Instructions 5.1 Operating Instructions Machine ready - all doors, covers, guards, and limit switches are in place, securely fastened,

Page 7

6.0 Granulator Troubleshooting 6.1 Investigating Causes 1. No granulate 2. Stringy granulate or fines 3. Fines 4. Excessive power required - blo

Page 8 - 2.0 Installation

d) Clearance between the rotor knives and screen is too small. Check that the screen is properly seated in the screen chamber. 5. Machine stalls. a

Page 9

7.0 Motor and Belts - Service Instructions 7.1 Procedure Prior to startup of this machine, it is recommended that the drive belt tension be checked

Page 10 - WARNING Η Η Η

Figure 1 Belt Span and Deflection BELT DEFLECTION FORCE (lbs) SMALL SHEAVE A

Page 11 - DANGER ΗΗΗΗΗΗΗ

8.0 Knife Recommendations and Adjustments NOTE: The rotor and bed knives are subjected to severe work and it is recommended that they be inspected

Page 12

GRANULATOR SAFETY RULES 4 1.0 INTRODUCTION 6 1.1 Scope 6 1.2 General Description 6 2.0 INSTALLATION 8 2.1 Scope 8 2.2 General 8 2.3 Ship

Page 13 - 4.0 Electrical System Notes

2. Loosen the hex head rotor knife bolts and carefully remove all rotor knives. 3. Clean the rotor knife seats thoroughly with a scraper and/or emer

Page 14 - 5.0 Operating Instructions

3. If you find a “high” rotor knife, mark it and re-adjust to this knife. 4. Once knife adjustments are completed, equally and fully torque the bed

Page 15

9.0 Recommended Torque For Knife Bolts NOTE: For Rotor knife applications, use SEC Grade 8 hex head cap screws. For Bed knife applications, use

Page 16

10.0 Procedure to Open/Close the Screen Chamber 10.1 Procedure to Open Screen Chamber Allow all material to run out of the cutting chamber. Shut OFF

Page 17

11.0 Fans/Blowers - Pneumatic Evacuation 11.1 Description Colortronic granulators can be supplied with an optional Fan (blower) system to provide

Page 18

a) Belts are too loose. Tighten per maintenance instructions. b) Pulleys are not properly aligned. Loosen and align as required. 5. Fan motor wil

Page 19 - DANGER Η Η Η Η Η Η Η

12.0 Recommended Spare Parts (1) Set of rotor knives and screws (1) Set of bed knives and screws (1) Screen or set of screens (1) Set of belts (1) Se

Page 20 - Η Η Η Η Η CAUTION Η Η Η Η Η

13.0 Lubrication Specifications 13.1 Description All MTF3000 Series granulators and accessories are supplied with pillow block bearing which are pre

Page 21

14.0 Procedure to Open Hopper Door, Extended Feed Units 14.1 Procedure Shut OFF and lockout all power including the main disconnect switch. Remove t

Page 22

7.1 Procedure 17 Figure 1 Belt Span and Deflection 18 Table 1 - Belt Deflection Force 18 8.0 KNIFE RECOMMENDATIONS AND ADJUSTMENTS 19 8.1 Kni

Page 23

Granulator Safety Rules The Colortronic granulator has been designed and constructed to provide the highest possible degree of safety for the operator

Page 24

10. KEEP THE WORK AREA AROUND THE UNIT CLEAN AND UNCLUTTERED at all times. Never leave maintenance tools or other metal objects on the machine that c

Page 25

1.0 Introduction 1.1 Scope This manual is intended to be used as a guide and reference for personnel who will be installing, operating and maintainin

Page 26

The control enclosure houses all of the necessary wiring, fuses, overload heaters, motor starter coils, along with the 115V control transformer and gr

Page 27

2.0 Installation 2.1 Scope This section contains all instructions required for experienced installation personnel to install the Colortronic granula

Page 28

2.5 Set Up Make certain the floor is clean, level, and free of obstructions before placing the machine into position. Visually inspect the hopper inf

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