Aec 3-Pump 33-Station Controllers Manuel d'utilisateur

3-Pump 33-Station ControllersPart Number: A0572879Bulletin Number: WH2-605F.1Effective: 8/05/04Write Down Your Serial Numbers Here For Future Referenc

3–Pump 33-Station Controllers Chapter 1: Safety ixOperator ResponsibilityThe operator’s responsibility does not end with efficient production. The op

3 –Pump 33-Station Controllers Chapter 2: Functional Description 10 of 51Chapter 2: Functional Description2-1 Models Covered in This ManualThis man

3–Pump 33-Station Controllers Chapter 2: Functional Description 11 of 512-3 Standard FeaturesMechanical FeaturesTime-fill Capability. The length of

3–Pump 33-Station Controllers Chapter 2: Functional Description 12 of 512-5 Safety Devices and InterlocksThis section includes information on safety

3–Pump 33-Station Controllers Chapter 3: Installation 13 of 51Chapter 3: Installation3-1 Uncrating3-Pump, 33-Station Controllers are shipped mounte

3–Pump 33-Station Controllers Chapter 3: Installation 14 of 51Connecting the Control Panel to Vacuum HoppersNote: Wire size depends on control volta

3–Pump 33-Station Controllers Chapter 3: Installation 15 of 513-4 SetupThis section provides the procedures for configuring your 3-pump, 33-station

3–Pump 33-Station Controllers Chapter 3: Installation 16 of 51Figure 3: “System Setup” Screen Before Setup3. At the “System Setup” screen, (Figure

3–Pump 33-Station Controllers Chapter 3: Installation 17 of 51Setting Up Alarm SilencesWhen an alarm occurs, a horn sounds and a strobe light flashes

3–Pump 33-Station Controllers Chapter 3: Installation 18 of 51Setting Up Pump StagingTo avoid an excessive power demand at your facility when the con

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3–Pump 33-Station Controllers Chapter 3: Installation 19 of 51Setting Up StationsBefore starting the system, you must define several settings for eac

3–Pump 33-Station Controllers Chapter 3: Installation 20 of 51Figure 7: “Station Setup” Screen4. On the “Station Setup” screen (Figure 7), adjust se

3–Pump 33-Station Controllers Chapter 3: Installation 21 of 51Copying Settings from One Station to OthersIf other stations at your facility will use

3–Pump 33-Station Controllers Chapter 3: Installation 22 of 512. Enter the station number for the lower end of the range you are copying to. Use (B

3–Pump 33-Station Controllers Chapter 3: Installation 23 of 51Setting Up PumpsBefore starting the system, you must define several settings for each p

3–Pump 33-Station Controllers Chapter 3: Installation 24 of 514. As appropriate, setup the rest of the pumps using either of the following methods:•

3–Pump 33-Station Controllers Chapter 3: Installation 25 of 514. As appropriate, either continue copying to other pumps, or touch Return to go backt

3–Pump 33-Station Controllers Chapter 3: Installation 26 of 51Operator PasswordIf you define a password for operators, then a password will be requir

3–Pump 33-Station Controllers Chapter 3: Installation 27 of 51To change the duration of the password, complete the following steps:1. On the “System

3–Pump 33-Station Controllers Chapter 4: Operation 28 of 51Chapter 4: Operation4-1 OverviewYour 3-pump, 33-station controller electrically controls

3–Pump 33-Station Controllers Chapter 1: Safety iiShipping InformationUnpacking and InspectionYou should inspect your equipment for possible shipping

3–Pump 33-Station Controllers Chapter 4: Operation 29 of 514. When you are finished reviewing the information, touch Return. The “Help Menu”screen o

3–Pump 33-Station Controllers Chapter 4: Operation 30 of 51Reviewing Pump StatusThe “Pump Status” screen is the counterpart of the “Station Status” s

3–Pump 33-Station Controllers Chapter 4: Operation 31 of 51Logging On and Logging OffYour controller may be set up to require a password for any oper

3–Pump 33-Station Controllers Chapter 4: Operation 32 of 51Enabling and Disabling Stations and PumpsWhen a station or pump is disabled, the controlle

3–Pump 33-Station Controllers Chapter 4: Operation 33 of 51Reviewing and Adjusting Basic Station SettingsThe 3-pump, 33-station controller has a “Sta

3–Pump 33-Station Controllers Chapter 4: Operation 34 of 51Adjusting Convey Time and Dump DelayConvey time is the length of time the station’s vacuum

3–Pump 33-Station Controllers Chapter 4: Operation 35 of 51Activating and Stopping Priority Convey for a StationNote: Before activating priority con

3–Pump 33-Station Controllers Chapter 4: Operation 36 of 514-3 Adjusting Advanced SettingsThis section describes the procedures carried out during o

3–Pump 33-Station Controllers Chapter 4: Operation 37 of 51Transferring Stations to a Standby PumpIf a pump fails, you can transfer all of the contro

3–Pump 33-Station Controllers Chapter 4: Operation 38 of 519. Enter the number of the standby pump. Use (Backspace Key) to erase anymistakes. Use

3–Pump 33-Station Controllers Chapter 1: Safety iiiTable of ContentsCHAPTER 1: SAFETY...

3–Pump 33-Station Controllers Chapter 4: Operation 39 of 51Standby Pump ErrorsIf the error message tells you to disable the source pump and/or the st

3–Pump 33-Station Controllers Chapter 4: Operation 40 of 51Silencing AlarmsWhenever a new alarm occurs, your controller sounds the horn and turns on

3–Pump 33-Station Controllers Chapter 5: Maintenance 41 of 51Chapter 5: MaintenanceNo Periodic maintenance is required on this unit.

3–Pump 33-Station Controllers Chapter 6: Configurable Settings 42 of 51Chapter 6: Configurable SettingsThis section describes the proper setup of th

3–Pump 33-Station Controllers Chapter 6: Configurable Settings 43 of 51NameDescriptionOptionsDefaultAlarm OptionsNo conveyWhen this option is enabled

3–Pump 33-Station Controllers Chapter 6: Configurable Settings 44 of 516-2 Options for Pump SetupSeveral of the items in this screen are not setup o

3–Pump 33-Station Controllers Chapter 7: Troubleshooting 45 of 51Chapter 7: Troubleshooting7-1 General TroubleshootingProblemPossible CauseSolution

3–Pump 33-Station Controllers Chapter 7: Troubleshooting 46 of 517-2 AlarmsThe format for all station alarms is “Station n [alarm text],” for examp

3–Pump 33-Station Controllers Chapter 8: Appendix 47 of 51Chapter 8: Appendix1-1 WarrantyThe manufacturer warrants all equipment manufactured by it

3–Pump 33-Station Controllers Chapter 8: Appendix 48 of 518-3 Drawings and DiagramsFigure 19: 3 pump 33 station Controller with 6" DisplayAlso,

3–Pump 33-Station Controllers Chapter 1: Safety ivReviewing Pump Status ...

3–Pump 33-Station Controllers Chapter 8: Appendix 49 of 518-4 Spare Parts ListAC VoltageQuantityPart NumberDescription1A05639322.1A Power Supply1A05

3–Pump 33-Station Controllers Chapter 8: Appendix 50 of 51Warranty ReturnsPrior to the return of any material, authorization must be given by the man

3–Pump 33-Station Controllers Chapter 8: Appendix 51 of 518-8 Technical Assistance (Contact Information)Parts DepartmentCall toll-free 7am–5pm CST [

3–Pump 33-Station Controllers Chapter 1: Safety vContract Department ...

3–Pump 33-Station Controllers Chapter 1: Safety viChapter 1: Safety1-1 How to Use This ManualUse this manual as a guide and reference for installin

3–Pump 33-Station Controllers Chapter 1: Safety vii1-2 Warnings and PrecautionsOur equipment is designed to provide safe and reliable operation when

3–Pump 33-Station Controllers Chapter 1: Safety viii1-3 ResponsibilityThese machines are constructed for maximum operator safety when used under sta