Operation and Installation ManualFSS Series 1.5 to 10 hpFountain Solution SystemsImportant! Read Carefully Before Attempting to Install or Operate Eq
FSS Series Fountain Solution Systems Page 9IAE-600portable models, and a 35-gallon stainless steel tank is used on the
Page 10 FSS Series Fountain Solution SystemsIAE-600Refrigeration Features• R-22 refrigerant• Hot gas bypass capacity control• High and low refriger
FSS Series Fountain Solution Systems Page 11IAE-600Process Solution Return FilterAlso Available as Field Retrofit KitT
Page 12 FSS Series Fountain Solution SystemsIAE-600Compressor Hour MeterAlso Available as Field Retrofit KitThe Compressor Hour Meter option includes
FSS Series Fountain Solution Systems Page 13IAE-600Figure 1FSS Series 1.5 hp CirculatorPortable Fountain Solution Cont
Page 14 FSS Series Fountain Solution SystemsIAE-600Figure 2FSS Series 3.5 hp CirculatorPortable Fountain Solution Control with Integral Water-Cooled C
FSS Series Fountain Solution Systems Page 15IAE-600Figure 3FSS Series 5 hp CirculatorFountain Solution System with Int
Page 16 FSS Series Fountain Solution SystemsIAE-600 Figure 4FSS-R Remote Condenser Assembly ModelsTo convert inches to cm, multiply dimension by 2.54.
FSS Series Fountain Solution Systems Page 17IAE-6002 Shipping Information2-1 Unpacking and InspectionYou should inspec
Page 18 FSS Series Fountain Solution SystemsIAE-6002-3 If the Shipment is Not CompleteCheck the packing list. You should have:; AEC, Inc./ Fountain S
Page 2 FSS Series Fountain Solution SystemsIAE-600Write down your Circulators ________________ ________________serial numbers here for _______________
FSS Series Fountain Solution Systems Page 19IAE-6002-6 UncratingFSS Series Portable Chiller Models 2 hp to 5 hpFSS Ser
Page 20 FSS Series Fountain Solution SystemsIAE-600- Notes-
FSS Series Fountain Solution Systems Page 21IAE-6003 Installation3-1 Making Electrical ConnectionsCheck serial tag vol
Page 22 FSS Series Fountain Solution SystemsIAE-6003-2 Making Process ConnectionsAll ModelsAll FSS Series circulators have a bulkhead plate with the f
FSS Series Fountain Solution Systems Page 23IAE-600
Page 24 FSS Series Fountain Solution SystemsIAE-600
FSS Series Fountain Solution Systems Page 25IAE-600
Page 26 FSS Series Fountain Solution SystemsIAE-600Figure 5FSS Series Return Pump Curve3/8”1/2”
FSS Series Fountain Solution Systems Page 27IAE-600Figure 6FSS Series Return Pump Curve• 3/4”1”
Page 28 FSS Series Fountain Solution SystemsIAE-6003-3 Water Treatment ConsiderationsWater treatment is an integral part of the system. In somelocatio
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FSS Series Fountain Solution Systems Page 29IAE-600It is connected to the return of a central chill water system orto
Page 30 FSS Series Fountain Solution SystemsIAE-6003-7 FSS-R Series with Remote CondenserFSS-R Series circulators are shipped with a nitrogen holdingc
FSS Series Fountain Solution Systems Page 31IAE-600System ConfigurationThe system can be configured in any of the arra
Page 32 FSS Series Fountain Solution SystemsIAE-600Figure 8Figure 9(Figures 8 & 9 – Remote Condenser Piping Trap Locations)Sizing Refrigerant Line
FSS Series Fountain Solution Systems Page 33IAE-600Liquid Line SizingThe liquid line should be sized as small as possi
Page 34 FSS Series Fountain Solution SystemsIAE-600Figure 12Discharge Line Sizing30 – 65°F Leaving Water TemperatureDischarge Line Size (O.D.”)Eqiv. F
FSS Series Fountain Solution Systems Page 35IAE-600Calculate the amount of additional oil required by using thefollowi
Page 36 FSS Series Fountain Solution SystemsIAE-600The following table lists available glycol products available fromAEC, Inc.Part no. Description Par
FSS Series Fountain Solution Systems Page 37IAE-6004 Sequence of Operation4-1 Solution CircuitCooling water To Process
Page 38 FSS Series Fountain Solution SystemsIAE-600The refrigerant is compressed in the compressor and flows throughthe discharge line as a gas to the
FSS Series Fountain Solution Systems Page 3IAE-600Safety ConsiderationsAEC/FSS Solution Systems are designed to provid
FSS Series Fountain Solution Systems Page 39IAE-6004-4 Crankcase HeaterFSS-R Series models with remote condensers have
Page 40 FSS Series Fountain Solution SystemsIAE-6004-7 Fan Cycling SwitchFSS Series Air-Cooled Models OnlyFSS-A-5 and FSS-A-7.5 ModelsThese models hav
FSS Series Fountain Solution Systems Page 41IAE-600- Notes -
Page 42 FSS Series Fountain Solution SystemsIAE-6005 Setup Procedures5-1 Conductivity MeterGLI PRO-SERIES1) Press the menu key.2) Scroll down to con
FSS Series Fountain Solution Systems Page 43IAE-60025) The display will read “Zero In Dry Air?”, press enter.(screen
Page 44 FSS Series Fountain Solution SystemsIAE-60050) Scroll down to exit then press enter to go back to mainoperator screen.5-2 pH TRANSMITTERGLI
FSS Series Fountain Solution Systems Page 45IAE-60025) Scroll down to exit and press enter to return to sensor.26) Scr
Page 46 FSS Series Fountain Solution SystemsIAE-60039) Put the sensor in a cup of pH 7.00 (Make sure the threads onthe sensor are fully submerged)40)
FSS Series Fountain Solution Systems Page 47IAE-6006 Startup Checklists6-1 IntroductionFollow the check lists below fo
Page 48 FSS Series Fountain Solution SystemsIAE-600Scroll compressors are directionally dependent, i.e., they willonly compress in one rotational dire
Page 4 FSS Series Fountain Solution SystemsIAE-600Table of Contents1 General Information ... 71-1 Introd
FSS Series Fountain Solution Systems Page 49IAE-6007 Operation7-1 IntroductionStandard FSS Series circulators use a mi
Page 50 FSS Series Fountain Solution SystemsIAE-600Important!Do not change any of the control settings without consultingthe AEC Service Department. T
FSS Series Fountain Solution Systems Page 51IAE-600Detail “A”When programming the (H) high alarm and the (L) low alarm
Page 52 FSS Series Fountain Solution SystemsIAE-6007-4-2 7-second settings1.) In the operational mode, press the SEL key for 7 seconds untilthe displ
FSS Series Fountain Solution Systems Page 53IAE-6007-4-3 9-second settings1.) In the operational mode, press the SEL
Page 54 FSS Series Fountain Solution SystemsIAE-6007-5 Graphic Panel Indicators and SwitchesCompressor On Light (1.5 Ton Unit Only)The Compressor On l
FSS Series Fountain Solution Systems Page 55IAE-600Control Power Lighted SwitchThe green, lighted sustained-on Control
Page 56 FSS Series Fountain Solution SystemsIAE-6008 Optional CommunicationsStandard ProtocolThe communications function allows you to monitor and set
FSS Series Fountain Solution Systems Page 57IAE-600Stage 1: Freeze ProtectionStep Two (2) Press the SET Set key agai
Page 58 FSS Series Fountain Solution SystemsIAE-600Then: Press the Up Arrow key or the Down Arrow keyto toggle between C1 or H1 designations.T
FSS Series Fountain Solution Systems Page 5IAE-600Table of Contents5 Setup Procedures ...
FSS Series Fountain Solution Systems Page 59IAE-6009 Routine Maintenance9-1 LubricationQuarterlyGrease all blower bear
Page 60 FSS Series Fountain Solution SystemsIAE-600! CAUTIONDo not use compressed air to blow off a dirty filter.Using air will not clean very well, a
FSS Series Fountain Solution Systems Page 61IAE-6009-4 Maintaining the EvaporatorDirty heat exchange surfaces on the e
Page 62 FSS Series Fountain Solution SystemsIAE-6009-6 Preventive Maintenance ServiceFollow a systematic preventive maintenance program to help avoidc
FSS Series Fountain Solution Systems Page 63IAE-60010 Troubleshooting10-1 Cooling System (Chiller)Problem Possible cau
Page 64 FSS Series Fountain Solution SystemsIAE-600Problem Possible cause SolutionCompressor contactorholding coil open.Repair or replace.Defective pu
FSS Series Fountain Solution Systems Page 65IAE-60010-2 Cooling System (Heat Exchanger)Problem Possible cause Solution
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FSS Series Fountain Solution Systems Page 67IAE-600
Page 68 FSS Series Fountain Solution SystemsIAE-600
Page 6 FSS Series Fountain Solution SystemsIAE-600Charts and Figures1FSS Series 1.5 Hp Circulator 132FSS Series 3.5 Hp Circulator 143FSS Series 5 Hp C
FSS Series Fountain Solution Systems Page 69IAE-600
Page 70 FSS Series Fountain Solution SystemsIAE-60010-4 Circulating SystemProblem Possible cause SolutionCheck main breaker.Check fuse.Unit does not r
FSS Series Fountain Solution Systems Page 71IAE-60010-5 Return Pump TroubleshootingProblem Possible cause SolutionThe
Page 72 FSS Series Fountain Solution SystemsIAE-600Problem Possible cause SolutionChattering ocurs.Adjust the supply air pressureand discharge pressur
FSS Series Fountain Solution Systems Page 73IAE-600 Service Notes
Page 74 FSS Series Fountain Solution SystemsIAE-600Service Notes
FSS Series Fountain Solution Systems Page 75IAE-600Service Notes
Page 76 FSS Series Fountain Solution SystemsIAE-600Service Notes
FSS Series Fountain Solution Systems Page 77IAE-600I IndexPiping schematic, no tankmodels, 38Piping schematic, one-pum
Page 78 FSS Series Fountain Solution SystemsIAE-600Parts DepartmentCall toll-free 7am–6pm CST [800] 423-3183 or call [847] 273-7700The Parts Departmen
FSS Series Fountain Solution Systems Page 7IAE-6001 General Information1-1 IntroductionAEC, Inc. Fountain Solution Sys
WarrantyAEC, Inc. warrants all equipment manufactured by it to be free from defects in workmanship andmaterial when used under recommended conditions.
801 AEC Drive • Wood Dale, IL 60191-1198 USA(630) 595-1060 • Fax (630) 595-6641http://www.aecinternet.com
Page 8 FSS Series Fountain Solution SystemsIAE-6001-3 Models CoveredThis manual provides operation, installation, and maintenanceinstructions for AEC,
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