Aec AG Auger Series Granulator Manuel d'utilisateur

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Auger-Feed Granulators
6 x 8, 8 x 12, and 12 x 16 Models
Part Number:
Bulletin Number: CG1-610.2
Effective: 11/10/03
Write Down Your Serial Numbers Here For Future Reference:
_________________________ _________________________
_________________________ _________________________
_________________________ _________________________
We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions described in this manual are subject to change without notice.
DCN No. ____________
© Copyright 2004
All rights reserved.
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Résumé du contenu

Page 1 - Auger-Feed Granulators

Auger-Feed Granulators6 x 8, 8 x 12, and 12 x 16 ModelsPart Number:Bulletin Number: CG1-610.2Effective: 11/10/03Write Down Your Serial Numbers Here Fo

Page 2

6.5” Granulators Chapter 2: Functional Description 9 of 35Chapter 2: Functional Description2-1 Models Covered in This ManualThis manual provides the

Page 3 - Shipping Info

6.5” Granulators Chapter 2: Functional Description 10 of 352-3 Typical Features and ComponentsInfeedThe auger and trough assembly is constructed with

Page 4 - Table of Contents

6.5” Granulators Chapter 2: Functional Description 11 of 352-4 Safety FeaturesSafety SwitchesThe cutting chamber viewport, auger infeed opening, and

Page 5

6.5” Granulators Chapter 3: Installation 12 of 35Chapter 3: Installation3-1 Uncrating the EquipmentThe granulators are shipped mounted on a wooden s

Page 6 - Chapter 1: Safety

6.5” Granulators Chapter 3: Installation 13 of 353-2 Installing the Safety SwitchesAuger granulators are designed and intended for use under the mold

Page 7 - 1-3 Responsibility

6.5” Granulators Chapter 3: Installation 14 of 353-3 Electrical ConnectionsCheck serial tag voltage/amperage requirements and make sure your electric

Page 8 - 1-4 Warnings and Precautions

6.5” Granulators Chapter 3: Installation 15 of 353-4 Accessing the Cutting ChamberYou will need to access the cutting chamber before initial startup

Page 9

6.5” Granulators Chapter 3: Installation 16 of 353-6 Initial Start-upThis machine has been run under power and tested at the factory prior to shipmen

Page 10 - 2-2 General Description

6.5” Granulators Chapter 4: Operation 17 of 35Chapter 4: Operation4-1 Start-upBefore starting the machine, check that the rotor rotates freely by ro

Page 11

6.5” Granulators Chapter 4: Operation 18 of 354-4 Shut-downUse the following procedure to properly and safely shut down the machine:1. Stop all feed

Page 12 - 2-4 Safety Features

Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolet

Page 13 - Chapter 3: Installation

6.5” Granulators Chapter 5: Maintenance 19 of 35Chapter 5: Maintenance5-1 Preventative Maintenance ScheduleCheckFrequencyCheck tightness of cutting

Page 14

6.5” Granulators Chapter 5: Maintenance 20 of 355-4 Removing the AugerUse the following procedure to remove the granulator auger:7. Turn the main po

Page 15 - 3-3 Electrical Connections

6.5” Granulators Chapter 5: Maintenance 21 of 355-6 Lubrication RequirementsAll granulator and motor bearings are shipped pre-lubricated from the fac

Page 16

6.5” Granulators Chapter 5: Maintenance 22 of 355-7 Adjusting Belt TensionBelts should be checked on a weekly basis for nicks, cuts, tension, or exce

Page 17 - 3-6 Initial Start-up

6.5” Granulators Chapter 5: Maintenance 23 of 355-8 Replacing and Adjusting the KnivesThe rotor and bed knives are subjected to severe conditions, an

Page 18 - Chapter 4: Operation

6.5” Granulators Chapter 5: Maintenance 24 of 35Bed KnivesUse the following procedure to replace or adjust the bed knives:1. Access the cutting chamb

Page 19 - 4-4 Shut-down

6.5” Granulators Chapter 5: Maintenance 25 of 355-9 Sharpening the KnivesUnder normal operating use, the cutting edge of the knives will eventually b

Page 20 - Chapter 5: Maintenance

6.5” Granulators Chapter 5: Maintenance 26 of 35Figure 7: Recommended Knife Replacement BladesD2MaterialPhysical Material QualityHigh Shear50ºABS (Hig

Page 21 - 5-5 Removing the Rotor

6.5” Granulators Chapter 6: Troubleshooting 27 of 35Chapter 6: Troubleshooting6-1 IntroductionThe utmost in safety precautions should be observed at

Page 22 - 5-6 Lubrication Requirements

6.5” Granulators Chapter 6: Troubleshooting 28 of 356-2 Electrical FaultsProblemPossible CausePossible RemedySupply failureCheck fusesStarter inopera

Page 23 - 5-7 Adjusting Belt Tension

6.5” Granulators iiShipping InfoUnpacking and InspectionYou should inspect your granulator for possible shipping damage.Thoroughly check the equipment

Page 24

6.5” Granulators Chapter 6: Troubleshooting 29 of 356-3 Processing FaultsProblemPossible CausePossible RemedyOverfeedingReduce feed ratePartial or co

Page 25

6.5” Granulators Chapter 6: Troubleshooting 30 of 356-4 Mechanical FaultsProblemPossible CausePossible RemedyExcessive tension on the beltdriveCheck

Page 26 - 5-9 Sharpening the Knives

6.5” Granulators Chapter 7: Appendix 31 of 35Chapter 7: Appendix7-1 Customer Satisfaction Warranty ProgramThe terms and conditions of the warranty s

Page 27

6.5” Granulators Chapter 7: Appendix 32 of 357-2 Technical SpecificationsFeaturesModelThroat SizeCutting CircleDiameterThroughputApproximateWeight6 x

Page 28 - Chapter 6: Troubleshooting

6.5” Granulators Chapter 7: Appendix 33 of 35Dimensions6 x 88 x 1212 x 16A55”82-1/2”87-1/2”B49.25”57”68.5”C18”25.25”32.25”D8”11”14”E20-3/4”43-1/2”44”F

Page 29 - 6-2 Electrical Faults

6.5” Granulators Chapter 7: Appendix 34 of 357-3 Recommended Torque for ScrewsWhen using bolts in tapped holes equal or less than the bolt diameter i

Page 30 - 6-3 Processing Faults

6.5” Granulators Chapter 7: Appendix 35 of 357-4 Technical AssistanceParts DepartmentCall Spare Parts Express toll-free 8am-8pm EST (800) 229-2919. O

Page 31 - 6-4 Mechanical Faults

6.5” Granulators iiiTable of ContentsCHAPTER 1: SAFETY ... 51-1 How to Use This Manual .

Page 32 - Chapter 7: Appendix

6.5” Granulators iv5-9 Sharpening the Knives ... 25Rotor Kni

Page 33 - 7-2 Technical Specifications

6.5” Granulators Chapter 1: Safety 5 of 35Chapter 1: Safety1-1 How to Use This ManualUse this manual as a guide and reference for installing, operat

Page 34

6.5” Granulators Chapter 1: Safety 6 of 351-2 General Safety RegulationsThis machine uses knives for the performance of its intended use. Consequentl

Page 35

6.5” Granulators Chapter 1: Safety 7 of 351-4 Warnings and PrecautionsOur granulators are designed to provide safe and reliable operation when instal

Page 36 - 7-4 Technical Assistance

6.5” Granulators Chapter 1: Safety 8 of 35˛ ROTATION OF MOTORS: The correct rotating direction for the granulator motoris clearly marked on the machi

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